Monthly Archives: July 2014

Strange Fellows Brewing (Progress Report #3) – East Vancouver

Here is a great little write up from one of our biggest supporters. Thanks for the great article Mike and I look forward to sharing a beer with you in our tasting room in the near future.

Mike's Craft Beer

I have been very busy with work recently so I have not been able to make it back to the brewery since early June.  Things are really starting to take shape with the cooler and tasting room.  It looks like the electricians are getting busy wiring up the brewery currently.  It was good to see that Aaron and Iain were not actually doing the framing while I was there like they did with the rebar.   Probably does not mean they are any less busy but it is backbreaking work on top of the other hard work they are doing getting everything ready.

It looks like construction has really ramped up at the brewery.  I can’t wait until the brew house itself starts to arrive.

If you want to keep up with their construction keep it locked here.  If you want even more coverage check out the breweries Web Cam,

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Hammering out the Electrical Details … its sometimes a 4 letter word!

Actual Conversation that took place at 9am Friday morning:

Matt: What about the following Electrical items:

8.1c-3, 4.32b-1, 8.0a-9

Iain: Where is that in the plans?

Matt: I can’t find them, do they even exist?

Iain: Here they are. A 5 horse power pump 3 phase 220 volt and 2 outlets

Matt: Those outlets and pump aren’t in my plans

Iain:  They are in my plans, but they are in the wrong spot

Matt: Where is the number for the engineer, I need to call him.

Get used to hearing these kinds of things when it comes to putting electrical infrastructure into your building. The work requires continuous attention to detail, and meetings between your electrician, electrical engineer, general contractor and the end-users (us)! There are lots of false starts and errors, so prepare mentally for this. Getting as much correct as you can early in the process will mean fewer change orders, which ends up saving you a lot of cash.

One of the biggest challenges we have had around the electrical work is the process. It is an inexact science and one that is full of frustration and teeth grinding. The process kind of goes like this:

  1. Pick your equipment and finalize this before anything else can start.
  2. Determine the power needs of that equipment.
  3. This is a chicken or egg thing. On much equipment, you can choose what kind of power it will take, which means you need to know what kind of power you have available. For much of your equipment you can have it made to the power you want to provide.
  4. Convey this information to the architect and electrical engineer who produce drawings for your electrician.
  5. Determining the exact location of the equipment on the floor plan. You need to have this buttoned down, so that all the information can go back up the line to everyone that needs it
  6. Make sure that all this stuff meshes with the latest version of your layout. Sometimes you electrician is working with non-current plans, which means that different tables and arrangements will result in different locations for power needs
  7. Making sure that the workers who are going to do the work know what is going on.
  8. Check back with everyone to make sure that all is ok.

Clearly, this is an inexact process. It is one that seems easy at first, but when you really look at it during the process, it is really hard. Trying to coordinate all of this is so difficult. We have had meetings where people literally leave steaming mad because they have been given the wrong information, or their workers haven’t followed the changes … there is a lot of coordinate.  Moreover, if you get anything wrong in that process you literally need to spend an hour push up and down the line to everyone else, explaining what happened and what the new plan is.

It is also important to get equipment using 600V where possible. In short, using a higher voltage makes electric motors more efficient, as there is less current needed. We are lucky in the sense that we have the power available to do this, after we are spending a bunch of money to upgrade the service from the street.

There is always going to be the stuff that people have overlooked. For instance our electrical engineer missed a couple pumps in our layout, so it was never discussed again until we found this out. When this happens, everyone scrambles to find these on the plans, and when you don’t you start to question what has happened and what you can do.

To help make this process easier, you should always try and work with professionals and engineers who are supreme communicators. You will need to be in constant contact to ensure that everyone is on the same page and everyone within their teams are also on the same page. It also helps that the electricians who are doing the work are committed to the job. If they can’t have someone at the brewery all day 4 days a week, you should look elsewhere.

Don’t forget to plan for power outages, and share the plan for renovations with everyone and every sub-trade. People need to know when power is going to be cut, when deliveries are being made and when floors are being coated. If you don’t coordinate this information, others will waste time and become increasingly frustrated with your job, potentially leading to bad outcomes down the road.

It becomes so apparent through this process that things like the electrical upgrade, floor issues, seismic needs, and sprinkler additions/installation are huge costs and enormous burdens to have to deal with. It is one of the reasons I have always told people who are interested in starting a brewery to make sure you find a space that has some of these things done. You may not be lucky enough to find one with everything completed, but the more of these major items completed, the quicker and cheaper your retrofit will be.

 

 

The Cooler

Busy doesn’t even begin to describe our life right now.  We are so busy trying to get things organized with regards to all aspects of this brewery, it is literally starting to make us crazy.  We are dealing with it the best we can, but it seems we are taking less and less time to make constantly more important decisions.  There is just no time to think, it is more of a reactionary process now.  One of these things we have been reacting to over the past few months is the cooler.

Early on in the process of building a brewery, you will need to make some decisions around the cooler.  Most likely, the first will be where the heck to put the thing.  There is a bunch of factors in making that decision, like if you will have a tasting room, where are your shipping docks, how high are your ceilings all over the warehouse, how much space do you have, etc.  Generally speaking, if you are going for a model that has a tasting room, and you are planning for some production, make sure you put your cooler very near the tasting room, and make it big enough for whatever your beer sales are at year 3.

After you pick out the location, things start becoming more and more detailed in your decisions.  A big one is whether you want to have your cooler pre-fabricated or built on site.  A pre-fab cooler is a quicker option, but you may not get exactly what you want.  Also, depending on the size of the cooler, you may need to build a box around it to support it.  There are some coolers that are not meant to support any weight above them.  If you build your own, there are engineering costs, and the time and effort of putting the things together.  The bigger you build it, the more the costs for everything like labour, materials and professionals.

We also did a few extra things in our cooler that has made it more expensive, but will enable us to have a more functional cooler, and one that works better with our situation.

  • We insulated the ground beneath our concrete to R20.  This was an extra few thousand dollars to do this in extra digging, dirt removal, labour and materials, but we hope the energy savings will benefit us moving forward.  Cool air falls after all, so we thought best to insulate the floors.
  • Since we poured new floors underneath the cooler, we put in drainage.  I think Iain would say that drainage is a must in a cooler, but it can be a time consuming and difficult process.  We just decided to put all new concrete down, so we didn’t have to worry about these things …. we just did it.
  • And since we put in new floors we also put a slope on the concrete so water would run to the drains.
  • Make sure you put footings all around the cooler for the walls to sit on.  Since the cooler will be wet and damp, you should avoid having the walls touch the ground.
  • We made our cooler structural, so that we could store boxes, pallets and other stuff up top of it.
  • Don’t use drywall on the inside of your cooler … even the stuff that is rated to handle wet situations.  You can talk to Dave Varga about that one, as he told us at 33 acres they want to rip it all out.  Use marine grade plywood.
  • If you have any breaks in your moisture barrier, you will moisture in your cooler.  So plug these holes.
  • Use a big door for your cooler, and have a second man door.  The bigger your door, the easier it is for a forklift or pump truck to move pallets in and out of the space.  You want to try and avoid turning on the inside of your cooler with the forklift.  Our cooler is about 25 feet wide, and our door is about 18 feet wide or so.
  • Use a little man door to walk in and out of to avoid needing to open the big door to get something little.
  • We incorporated a cooler very close to our tasting room, so that we could have really short runs for the beer we will have on tap.  Again, Iain could tell you exactly why we did this, but all I know is that it will save us a lot of headaches in the future.
  • We will have jacketed tanks, so this means they will not be inside the cooler.  This frees up a lot of space and will allow us to store finished product in a cool place, ensuring it lasts longer and stays as fresh as possible.  This goes back to making sure your cooler is big enough.
  • Retail doors are important.  One thing we like about Bomber Brewing is that their cooler is also a place to put packaged product.  So you can grab a 12 pack of cans directly from cooler doors and purchase them on site.  This means you don’t need to get a separate cooler to do this, saving energy and costs.
  • We are placing 4 double stacked 15 hectolitre tanks in the cooler for holding our beer.  This will mean we don’t have to change loads of kegs for our most popular beers.  We have been told how much of a challenge this is, as tanks of your most popular beers can run dry 3 or 4 times a day.

All of the decisions around this cooler are pretty much made, so it is just a matter of implementing what we have planned.  The last decision we have to make is whether to use spray foam insulation versus standard insulation.  There are major differences, not the least of which is price and ease of install.  Like every other decision we have made, I am sure the answer will come to us in time …. and hopefully soon.

That is about all I can think of when it comes to our cooler.  For us, we definitely underestimated the spend on an engineer for this, as there is much to figure out when you are building walls that are 14 feet high, and span a 25 foot length.  There are lots of plates and reinforcements you need to install so that this thing will stand through worst case scenarios.

Have a few questions that I am not thinking of???  Send them along and I can surely help you out.

 

90 Days Out?!?!

Give or take a few days, we are about 90 days from opening our brewery, and the list of stuff we need to do and decide on seems to have only gotten longer and bigger.  When you are about 90 days out, the major decisions have been made, but there is still a lot of decisions to be made that can change the outcome of this process.  Let me recap where we are in the process so you can see what needs to be done.

We have finished all the in-ground mechanical work.  So plumbing, running conduit, reinforcing of concrete for tanks, upgrading floors, pouring curbs, trade waste interceptor, flow meter, drains, and a bunch of other stuff has all been decided.  That means we have made decisions galore to get to this point.  Having someone on board like Iain Hill, who has experience in starting a brewery is huge.  He has been down this road before, and knows what is a need to have and a nice to have.

We are currently getting all of our walls built  for the brewery interior, and while there is little work for the partners to do, there a lot of office work for us to complete.  The work of our carpenters is really important, albeit very slow.  Building walls and making sure they are square, level and plumb is tedious work at best, and requires a crew to make sure it all goes well.  While construction is at this point, there is a lit of other things we need to accomplish.

Most of the items revolve around the front of house.  We need to take the bar from conceptual to design.  That means we need to know what we are putting in the bar, the dimensions of those items, where we want shelves, drawers and other items, where does the sink go, where the POS goes, how many POS, etc.  All of this information then gets meshed with the best practices of our architect and then created into a set of drawings for us to send out to tender.  Once we choose who makes them, they then need to be manufactured, delivered and installed. The whole process seems to take about 12 weeks, so timing is of the essence.

While all of this is happening, our mechanical contractor is running pipes overhead, to and from all the important locations in the brewery, and our electrical contractor is upgrading our power and making things happen from an electrical point of view.

Now is also the time to start deciding on exterior colours and upgrades as we are nearing the time when this will need to be completed.  We have been working towards getting our sign ordered and it has been a bit of a mess in knowing who to use and what to get.  Our exterior sign is old and is going to cost a bunch of money to repair.  So do we pick something that is going to hold for a couple years, until we have cash to really replace it, or do we make the big upgrade now?  We are leaning towards saving the money as we have made a mess of our budget.  Saving money when we can seems really important.

All of our major equipment has been ordered, and we are just looking for odds and ends to round out the brewing side.  Iain is busy working on the draft system/growler fill area, and what we are going to do and how all that is going to come together.  I can’t say I know much, but what I know seems to confuse me.  Looks like we can go with a few different options, and each has pro’s and con’s, which I can fully describe at this time, as I haven’t been working in that bucket.

The schedule which I spoke about in my last post, gets changed almost daily, and drop dead dates are really important to adhere to.  So is having regular meetings to stay on top of all the decisions that each partner is making.  For instance, I have the exterior sign, website construction, marketing buckets to figure things out in, and Iain has the bar and equipment buckets to work in, and before you know it, you can make decisions in your own mind without talking to the other person.  So you seem to spend hours writing emails and following up on things with your partner, just so they know what they heck is going on.  A bit tedious, but sooooo important.

From here, we have lots more to do, and while we are very close, it feels in a way like we are so far away.  Its hard to think that in the next 90 days, all that is our space and mess of things, will get cobbled together into a usable brewery and tasting room.  Sometimes it still doesn’t feel like it will happen.